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Trash printer
I want to make a printer/extruder/add-on for a printer to print with trash. Possible materials:
- failed prints
- paper pulp
- fabric shreds
- egg shells
- fruit and vegetable skins
- bioplastics (agar/gelatine/etc)
For most of these there are already existing (working) prototypes and even commercial or open source kits available so it’s a great starting point. The final prints don’t have to be perfectly smooth or consistent, my prints are more on the artistic/experimental side and I like irregularities in the filament. I’ll be using my largest nozzle (0.8mm) and use an Ender 3 as a starting point to modify.
There’s multiple ways to approach this project like:
- Shred materials into pellets > turn into filament
- Shred materials into pellets > direct extrusion from pellets
- Mix materials > direct extrusion (like paper pulp http://www.beerholthuis.com/portfolio/paper-pulp-printer/)
-
Mix pellets with biomaterial (https://www.youtube.com/watch?v=zTu9zhU3Xck)
- I’m starting with building a DIY filament extruder following existing tutorials with the intention of adding waste material as additives
- At the same time I’m also looking into biomaterial composites with (shredded) fibers, yarn, paper waste and organic waste, testing them out in a low fidelity way with syringes for baking (with the added fun of different extrusion options for the shape of the ‘filament’)
Other things I want:
- Live modification of gcode: have a sliced model (spiral vase) and be able to steer X and Y relatively > could also be a formula to change the gcode beforehand since that would be less time consuming and could use gcode analysis to see the result of the glitched model
- Polar 3d printer: 3d printer with rotating base like a potter’s wheel > only Z and X axis traveling (https://3dwithus.com/sculpto-pro2-review-polar-3d-printing-rotating-build-platform)
Filament extrusion system
The following video by Stefen from CNC Kitchen is a great starting point.
- To recycle failed prints the parts have to be shredded first. This can be done with a modified paper shredder and/or with an old blender.
- Everything has to be 5mm or less so print a sieve with 5mm wide gaps
- Dry scraps in food dehydrator at 65 degrees Celsius overnight (12h)
- Add to extruder. Stefan has the one from Filastruder, I’m gonna follow this instructable to make my own.
Part list
Research
- https://hackaday.io/project/166064-trash-printer-recycled-plastic-3d-print-head
- https://felfil.com/product-category/filament-extruder/?v=5ea34fa833a1
- https://hackaday.com/2019/07/08/no-filament-needed-in-this-direct-extrusion-3d-printer/
- https://pick3dprinter.com/ceramic-3d-printer/
- http://www.beerholthuis.com/portfolio/paper-pulp-printer/
- https://3dprint.com/56759/diy-filastruder-instructables/
- https://www.instructables.com/Build-your-own-3d-printing-filament-factory-Filame/
- https://www.youtube.com/watch?v=vqWwUx8l_Io
Material
- https://myecopanda.com/biodegradable-plastic-from-banana-peels/
- https://www.twopeasandtheirpod.com/homemade-fruit-leather/?utm_campaign=yummly&utm_medium=yummly&utm_source=yummly
- https://www.dezeen.com/2022/01/12/peelsphere-youyang-song-leather-alternative-biomaterial-fruit-waste/#
- https://www.youtube.com/watch?v=rcieZYwyEiA > doesn’t say what kind of additives are added to mango leather; the dehydrated mango sheets are post-processed by a leather finishing company (a resin coating, applied multiple times and then heated and pressed to combine the layers of coating, then embossed to look like leather)
- https://docs.google.com/presentation/d/1qTB6AOkPAJf5dy3AoHoL-G6h9LFB6Tie/edit#slide=id.p1
- https://docs.google.com/presentation/d/1sy33j7d3Tn5-c8tsYDqNQkYPJCjN2ezH/edit#slide=id.p62 coffee leather bag recipe